Consolidate Requests Wizard - Creation Rules
Select Consolidate Requests to start the Consolidate Requests wizard.
The Consolidate Requests Wizard Creation Rules window of the wizard prompts you to enter the rules to be applied when suggesting the purchase orders to be created.
A maximum of four tab-cards may be available, this will depend on the modules that you have unlocked within your system and the selection of request types you made on the first window of the wizard.
Creation Rules
The options on each tab card are described below. Use the links to move quickly to the tab you wish to work with.
Consolidation
These rules control if and how multiple requests are combined on the suggested purchase orders.
Consolidate Lines
One purchase order will be created for each Supplier.
Multiple lines, for Stock and Price items, with the same code will be consolidated into one line on the purchase order.
Consolidate Lines by Required by Date
One purchase order will be created for each Supplier.
Multiple lines, for Stock and Price items, with the same code and the same required by date will be consolidated into one line on the purchase order.
Do not Consolidate Lines
One purchase order will be created for each Supplier.
Multiple lines for Stock and Price items with the same code will remain as individual lines on the purchase order.
Do not Consolidate Orders
Separate purchase orders will be created for each detail line from the purchase requests.
Supplier
These rules control how Suppliers are selected for the purchase orders and how Supplier terms are applied to place the most advantageous order.
Include
You can select to permit the use of Supplier accounts that are On Stop or for which you have exceeded your credit limit.
Even if these options are unticked, you will be able to select these Suppliers when preparing the purchase orders. The Supplier code will appear with an asterisk (star symbol) to indicate the status.
Supplier restrictions and Buying Units
Apply Supplier Lead Time - this option affects the required by date of the purchase order that is generated.
If this option is ticked and you have selected to Consolidate Lines:
The required date on both the header and the detail lines will be Order Date plus Supplier lead time.
If this option is ticked and you have selected to Consolidate Lines by Required Date or one of the Do not Consolidate options:
The required date on the header will be Order Date plus Supplier lead time.
Detail lines that have been generated from Sales Orders or Works Orders will already have a required date and will retain the date.
Other detail lines will have the same required date as the header.
A Supplier lead time can be entered on the Terms window opened from the Supplier record.
Apply Supplier Minimum Order Quantity - if this option is ticked, any additional quantity required will be incorporated into the quantity that should be ordered.
Upgrade to Buying Unit - if this option is ticked, the suggested order quantity will reflect the buying unit level that has been recorded.
If, as a result of ticking either or both of these options, the order quantity is increased, this may be shown as an increased quantity or as an additional line. This is dependent on the method of consolidation you have selected.
If you have selected to Consolidate Lines:
The quantity shown on the purchase order will be increased to the supplier's minimum or the next buy unit quantity.
If you have selected to Consolidate Lines by Required Date or Do not Consolidate Lines:
An additional detail line will be added to the purchase order for the additional order quantity.
If you have selected to Do not Consolidate Orders:
The quantity shown on each purchase order that is generated will be increased to the supplier's minimum or the next buy unit quantity.
Minimum Order Quantity and Buying Units are entered on the Buying Prices Table.
Stock Pricing
Before you can create the purchase orders, a price and supplier must be selected. These rules will be applied to establish the price that will be used and to offer a recommended supplier if this information is available.
Select from:
Manually select Supplier
You will have to select the Supplier code before the requests are converted to purchase orders.
Specify Supplier Now
You can specify the Supplier that should be used when preparing the purchase orders.
Enter the Supplier code in the field provided or open a list of Suppliers by clicking on the search function. A double click on the list will select the Supplier code and close the list.
If you are creating orders from Purchase requests that already contain a Supplier code, this will not be overwritten by the selection of a different Supplier here.
Best Price
If a stock record has more than one price entered on the Buying Price table, then the lowest price is selected for the purchase order.
If the prices have a quantity range, this will be taken into consideration when the Best Price is selected.
The selection of Best Price also takes into account any buying units set against the price lines.
If the Best Price has a designated Supplier, this Supplier will be pulled through to the suggested order automatically.
If the Best Price does not have a designated Supplier, you will have to select one for the order.
All lines for the same item will be assigned the Supplier who offers the best price for the total quantity of the item, irrespective of whether the quantity on the individual lines fall within the quantity range for the best price. This should enable you to establish how best to utilise your ‘buying power’ to get the best purchase price.
Price Line One
This is a pull-down menu that will enable you to select any one of the ten price lines.
The selected price line will then be used when preparing the order.
If the selected price line has a designated Supplier, this Supplier will be pulled through to the suggested order automatically.
Rules for Sub Analysis type stock records:
The System Stock option: Use Main Cost will change the way the rules are applied for Sub Analysis type stock records.
If the Use Main Cost option has not been selected, the cost price from the sub analysis will be used.
If you have selected to use the Best Price or the Price Line method for stock pricing, no supplier code will be selected automatically for Sub Analysis type stock order lines.
The recommended supplier code will only be populated if you select to use a Specific Supplier.
If the Use Main Cost option is selected, then when using the Best Price or the Price Line method for stock pricing, the Supplier and cost will be populated from the main stock record in the same way as described for non sub-analysis type stock.
Use Main Cost - if this system option is selected, orders will use the Cost Price from the main Stock record, rather than the cost information from the Sub Analysis record.
Sales Orders
When consolidating requests created from Sales Orders flagged as BTB when processed, you can:
Select to create the purchase order for the full sales order quantity.
Create the purchase order for the sales order quantity that is currently outstanding.
Choose to create the purchase order for the sales order quantity currently outstanding and for which no stock has been allocated.
Apply Sales Order Costing Details - If you have selected one of the Do not Consolidate options on the Consolidation tab:
You can select to copy the costing details from the sales order to the purchase order detail lines.
Deliver Direct to Customer - Ticking this option will copy the delivery address from the sales order header to the purchase order header.
Only requests where the Supplier, Customer and Delivery address match will be combined. This will limit the amount of consolidation that can be achieved for the purchase orders.
Stock
Here you can select the rules to be used when creating purchase orders based on Stock Recommended Levels:
Select the basis for the stock calculation:
Physical
Physical - (Allocated Stock + Unallocated Orders)
Physical - (Allocated Stock + Unallocated Orders) + Order In
Physical + Order In
Physical - Allocated Stock
Physical - Allocated Stock + Order In
Select the stock level required:
The menu includes Zero, Minimum, Maximum and Maximum only if physical is below minimum.
These options work with stock records for which you have entered a minimum or maximum level.
The Zero option works for all stock records (including those without stock levels) and will bring the stock level to zero.
The option Maximum only if physical is below minimum uses the stock calculation method as the physical.
If you select a stock level other than zero, there is an additional option to include stock items that do not have stock levels. These items will be also be brought to zero.
So in combination, you can bring stock levels to their recorded Minimum or Maximum level and also bring all other stock levels to zero.
If the stock item has:
Physical | 10 |
Allocated Stock | 2 |
Unallocated Orders | 9 |
Order In | 15 |
Minimum Level | 20 |
Maximum Level | 30 |
Then selecting:
Base stock calculation on | Bring stock levels to | Calculation |
Recommended
order quantity
|
Physical | Minimum |
Have 10
Require 20
| 10 |
Physical - (Allocated Stock + Unallocated Orders) + Order In | Maximum |
Have 10-2-9+15 =14
Require 30
| 16 |
Physical + Order In | Maximum only if physical is below minimum |
Have 10+15 =25
Require 30
|
0
as 25 is above the minimum of 20
|
Physical - (Allocated Stock + Unallocated Orders) | Zero | Have 10-2-9 =-1 | 1 |
Considerations
Sub Analysis - For sub-analysis type stock items:
Each Sub Analysis has its own Maximum and Minimum stock level quantities.
You should ONLY use the stock levels on the Sub Analysis records to control ordering levels.
Minimum Order Quantity:
If the selected price line has a minimum order quantity, you must tick the option Apply Supplier Minimum Order Quantity on the Supplier tab in order for this to be taken into consideration.
For example, if 6 items of stock are needed to bring the stock to the required level but there is a minimum order quantity of 10 set against the Price Line 1, then order level will be increased to 10.
Additionally, if the Supplier you select is specified against Price Line 2 and the minimum order quantity for this price line is 12, the recommended order quantity will be increased to 12.
This additional quantity can be seen on the Supplier and Price Summary.
Superseded stock
Superseded stock will not be considered when suggesting purchases for Stock Recommended Levels but will be considered if the code exists on purchase requests created via sales orders, works orders or purchase requests.
Command buttons
Set as default
Use this button to save the selections you have made and the field values you have entered as defaults for when you use the wizard again. This button acts on the tab card currently in focus.
Clear
This button acts on the tab card currently in focus by clearing all the fields and resetting the search operators to Range (Production Sort and Stage on the Works Orders tab will be set to Equal) .
< Back
Move back to the previous window of the wizard.
Finish
You have finished the entry of information in the wizard. Selecting Finish will activate the search and build a list of the items for which you might wish to create purchase orders. You will be able to return to the wizard from the next window if you choose.
Cancel
You can cancel the wizard at any time.
